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Lower operational and maintenance costs with higher asset efficiency

Digital Twin

Intelligent Asset Management – Use Cases

Business leaders like CEO/COO are demanding for an aggregated view of their physical assets across the plant or field to drive overall business objectives, through a decision-making application in real time. Asset availability and component reliability use cases leverage real-time IT and OT data to monitor health, predict failures, optimize equipment performance, and increase serviceability. This results in lowering operational costs, lower inventory carrying cost, optimum service and maintenance performance.

Wind Turbine Asset / Farm

Operation & Maintenance

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Wind Turbine Asset / Farm

Operation & Maintenance

Business challenge

Asset availability needs to be maintained in excess of 99.5% due to contractual obligations towards wind farm owners/investors.

Solution

Atos provided an end-to-end asset performance management solution that includes real-time ingestion from multiple IoT, OT and ERP systems to enable a Digital twin of wind turbines from multiple manufacturers. Atos Digital Twin Platform providing a 360-degree view of the asset and asset modelling

Key Benefits

  • 0.5% improvement in asset availability
  • 12% reduction of operational expenses
  • 20% improvement of Mean Time to Response (MTTR)
  • Reduction of inventory cost by predicting spare part needs

Directional Drilling and LWD Tools

Operation & Maintenance

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Directional Drilling and LWD Tools

Operation & Maintenance

Business challenge

Improve Asset Utilization, Crew Performance and “Mean Time Between Failure” (MTBF) by 100%

Solution

Atos solution provided real-time insights to the driller about operating window and increased risk for damage or failure.

Key Benefits

  • New predictive model for maintenance globally deployed, saving millions per year
  • Transparency of Root causes of failures
  • Firmware update, no need to change operational procedures
  • Mean Time Before Failure improved by more than 100%
  • Contribution to a reduction in energy consumption

Energy Generation Assets

Operation, Service & Maintenance

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Energy Generation Assets

Operation, Service & Maintenance

Business challenge

The turbo-alternator is an essential part of power production and stopping a nuclear reactor for unplanned maintenance results in a huge cost for the power provider

Solution

Atos solution provided real-time monitoring, anomaly detection, root-cause analysis and defect classification for anomalies caused by short-circuits and rotor-stator misalignment

Key Benefits

  • Early warning of future faults
  • Greater ability to plan routine maintenance to optimise costs
  • Data to delay planned maintenance if not required, reducing money lost due to downtime
  • Fully managed on-premises IoT platform service to enable future digital transformation
  • Meet compliance obligations with national security requirements

Atos engagement roadmap to realizing Digital Twin

A business driven ideation workshop to identify most promising use cases

Atos’ robust consulting approach (Digital Twin 4M-6C Methodology) is based addressing business challenges. The “4M” design thinking approach helps in identifying relevant digital threads which influences the targeted business KPI. Most promising use case is fast tracked into a Proof of Value (PoV) after a quick Digital Twin assessment using the “6C” maturity pyramid.

Digital Twin 4M-6C methodology is:

4MWhat to capture (Digital Twin model fidelity)
6CHow to realize (Digital Twin functionality)


Baseline Business Challenges

Identify KPI Influences

Prioritize and Select Use Cases

Design Sprint for Proof of Value

1st PoV Build

Our Experts

Yaroslav Logachev

Yaroslav Logachev

IoT Offering Manager

Follow or contact Santanu:

Santanu Roy

Global Head of IoT portfolio

Follow or contact Santanu:

Murli Mohan Srinivas

Business / Product Manager

Follow or contact Murli:

Sandeep Bhan

Program Manager

Follow or contact Sandeep:

Contact our experts

Contact our experts

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